We support the operation of
a smart factory by implementing a factory in a virtual space.
Main functions
01
Facility failure monitoring/management
The failure-status monitoring of major PLCs, remote-IO panels, and computerized equipment that control distributed utility facilities in the factory enables quick failure response and manages control point reference information for each IO module to predict the range of failures.
Real-time monitoring
- Prevent accidents by predicting and detecting risk factors.
- Quickly identify location information by providing a monitoring screen through 3D content visualization.
3D modeling
- Easily identify location information in buildings with complex structures.
- Express the process or equipment by 3D modeling.
- Expand to various platforms such as mobile and applications as well as the web.
System linkage
- Process 3D events depending on the data type (particles, animations).
- Interface for connection with other systems.
Space creation through editors
- Editor features for creating 3D contents
- Create design drawings with minimal interfaces.
- Apply the produced results in conjunction with the system.
02
Production process/performance monitoring
Collect information on the progress of production and process time required in the factory
by linking with various facilities (processes) for the production of finished products.
Real-time monitoring of the progress of each facility in 3D space.
Monitoring the status of key KPI indicators
- Visualize the trend of production indicators.
- MES linkage
Linkage with physical locations
- Specify the process status/location of the processed product using the beacon TAG.
- Install beacon antennas for each process/adjust signal strength.
Real-time production status monitoring
- Visualize real-time production status based on IoT and legacy I/F.
- Visualize production progress, facility operation, quality abnormalities, and environmental management status.
- Visualize the delivery forecast through accumulated information.
- Monitoring screen through 3D content visualization.
Data collection/interlocking through standardized I/F
- Easy to apply facility I/F expansion, simplify maintenance.
- Real-time data linkage to the upper system
- Build with minimal cost for further expansion (new plant).
Main screens
Web-based scalable flexibility
Real-time full 3D
Integrated status information on equipment
Scalable flexibility in equipment management
Features & Advantages
01
Virtual factory status monitoring
- The same 3D virtual environment remotely as the real environment
- Factory environment
- Improved work efficiency by minimizing onsite visits Simulation when changing plant layout
02
Real-time process status information
- Express additional data information in 3D equipment
- Environmental information such as process progress, semi-finished products in progress, temperature/humidity, etc.
- Link logistics information to track real-time product flow.
03
Rapid failure response
- Rapid response through accurate location information of faulty facilities
- Safe and integrated failure response by providing additional information affected by faulty facilities
Expected benefits
01
Minimization of unplanned process disruptions in
non-disruptive production plants
- Provide information on the location of faults and related processes to minimize downtime of critical equipment in a critical environment that operates 24 hours a day, 365 days a year.
- Accurate material supply and demand through the spare rate information of existing equipment and quick control point addition work when planning additional control points.
02
Real-time remote monitoring through virtual factory implementation
- Remote monitoring of the onsite production status through the web in real-time without having to visit the site
- Easy access to information sharing with relevant departments such as production/technology/management and efficient factory operation
- Identify factors affecting the process by visualizing MES, equipment data, and various environmental sensor information required for factory operation.
References
Establishment of integrated control equipment management systems
Establishment of integrated process management systems
Establishment of integrated process management systems
Related solutions
InterSysLink
A data relay solution that collects data from manufacturing sites and integrates it by providing to upper IT systems (EES, ERP, MES, etc.) through a standardized method
Related business
Utilities integrated control
An integrated control system to monitor and control all facilities that supply utilities in a factory in real-time
3D production/facility integrated control
Environments and experiences identical to the actual factories by realizing the work status/history of each process up to the finished product, facility performance, and sensor information in 3D
Contact
Sales manager
070-8672-4217
youdoyeal@hanwha.com
Technology manager
- 070-8672-4205
- heis.tech@hanwha.com